Enter the rating of the breaker or fuse ahead of the equipment.
Table 250.122 — Equipment Grounding Conductor
250.122(A) — the EGC never has to be larger than the circuit conductors it runs with. 250.122(B) — if the ungrounded conductors were upsized for voltage drop, the EGC must be
increased in the same proportion by circular-mil area. This is the most-missed rule in the article. 250.122(F) — parallel runs get a full-size EGC in every raceway, each sized from the
one overcurrent device.
Largest ungrounded service-entrance conductor
Electrode it connects to
Grounding electrode conductor: —
Pick your service conductor above.
Table 250.66 — Grounding Electrode Conductor
Parallel sets are sized on the combined circular-mil area of one phase, which is what the
parallel selector above does.
Ambient temperature
Current-carrying conductors in the raceway
Load (optional)
Smallest conductor: —
Table 310.16 — allowable ampacity
110.14(C) — the column you size from is usually NOT the 90° column.
Terminations are rated 60°C at 100 A or less and 75°C above that unless the equipment is
listed otherwise, so a 90°C conductor is normally limited to the 75° column. The 90°
column is there so you have headroom to derate from — it is not the number you put
on a breaker. 240.4(D) caps the overcurrent device regardless of any of this:
14 AWG → 15 A, 12 AWG → 20 A, 10 AWG → 30 A copper.
Conductor and raceway
Circuit
Voltage drop: —
Fill in length, load and volts.
3% and 5% are not code. They are Informational Notes to 210.19(A) and 215.2(A) —
recommendations, not requirements, and an inspector cannot fail you on them alone.
They are still what the drawings usually call for.
If you do upsize the ungrounded conductors for voltage drop, 250.122(B) says the
equipment grounding conductor has to grow in the same proportion. That one is code.
Full load current: —
Sizing this motor circuit
430.6(A)(1) — conductors, overcurrent and the disconnect are sized from the
table value above, not the nameplate. The nameplate FLA is what you use for
the overload device (430.32), and only that.
Breaker and fuse figures are the maximums of Table 430.52. Start at the smallest
standard size that will carry the starting current, and only work up toward these if it
will not start.
Standby carries up to: —
Prime carries up to: —
Enter the generator's kW.
Standby = emergency power while the utility is out, no overload. Prime = the
generator is the power source, variable load, unlimited hours. The rule of thumb above
is prime ≈ 90% of standby — true for most industrial diesels, but not all:
Generac Protector diesels are 80%, Cat's small gas sets 70–81%, and most gas and every
air-cooled home unit publish no prime rating at all. Size from the real model's sheet when you have it.
Real models
Marelli heads (alternator only)
A Marelli head is rated in kVA at 0.8 pf and 40°C, by temperature rise — Marelli calls
Class H continuous its prime duty, and 150/40 its standby. The set is only as big as
the smaller of the engine and the head. Ratings hold to 1,000 m; derate 4% for
45°C ambient, and 4% from 1,000 to 1,500 m altitude. Source: Marelli catalogue COMCATPOW003_B (09/2021).
What to enter, and where to find it
Field
What to enter
Where it comes from
Service
Voltage and phase
MDP schedule header (“277/480V, 3 ph”), or the one-line
Floor area
Square feet, outside dimensions (220.5(C)), and the occupancy
Architectural plans
Loads
One line per breaker or piece of equipment. Qty for identical ones (6 saws = qty 6)
Panel schedules — type a 3-pole cell as VA per phase (3-pole), the app × 3
RTUs / A/C
Amps = MCA, type “cooling”
Mechanical schedule or the unit's submittal sheet
Motors
HP (the NEC table is used) or nameplate amps
Equipment schedule, the nameplate
Lighting
VA, or measured amps
Lighting schedule, or a clamp reading on the lighting circuits
Type
What the load IS — it picks the rule
Chargers and anything on 3 h+ = continuous; receptacles only for general receptacles
Generator
Peak measured amps, and amps added since
A clamp on the service at the busiest time, A/C running
Service
Calculated load: —
Minimum service / main: —
Add the loads below.
Loads
How it adds up — NEC Article 220
Pick the type honestly — it decides the rule. The Table 220.47 receptacle factor (first
10 kVA at 100%, the rest at 50% — it was 220.44 before the 2023 code) is for receptacles only.
Engineering software often puts it on every “power” load — saws, CNCs, chargers — which is how a
drawing ends up showing far less than the code calculation. Floor area: Table 220.42(A)'s VA/ft² already includes the 125% continuous factor, so it is
compared with your fixtures at 125%, not multiplied again. Area is measured from the outside
dimensions (220.5(C)). Continuous = runs 3 hours or more (battery chargers, EV chargers, process heat): counted at 125%. A multi-compressor RTU starts one compressor at a time. For the largest-motor and starting
figures, the whole unit is conservative; enter the unit's largest compressor separately if you know it. Not covered here: dwelling units (220.82–220.85), Table 220.45 lighting demand factors
(warehouses, hotels), the optional methods for schools (220.86) and new restaurants (220.88),
sizing an existing service from its demand record (220.87), fire pumps (Art. 695), and the neutral (220.61).
All section numbers are the 2023 NEC.
The engineer's way — Revit panel schedule
This is how the Load Classification box on a Revit panel schedule gets its numbers, from the same
loads: every load is HVAC, Power or Lighting. Types here map as HVAC = cooling, heating and HVAC
fans; Lighting = lighting; Power = everything else. It is shown so you can reach the
drawing's figure and see where it parts from the code — it is not a code calculation.
Generator
Standby (utility is the power, generator backs it up through a transfer switch) is sized to the
full calculated load it can pick up — 702.4(B)(2)(a), unless load management sheds some. Prime (the generator is the power — off-grid, generator + solar) is sized to the load that
really runs. A stand-alone system may have less capacity than the calculated load, but never less than
its largest single piece of equipment — 710.15(A). A measured peak is the best evidence of what runs:
it is taken at 125%, plus whatever has been added since. Without one, prime falls back to the
calculated load, which is conservative. A spot clamp reading is good evidence for sizing a prime set, but it
is not a 220.87 demand record for a code calculation — that needs a year of demand data, or a 30-day
recording in 15-minute intervals. ⚠ The 30-day route is not permitted once the service has solar,
wind, or any peak shaving (220.87 Exception). Solar does not shrink the generator unless batteries carry the peaks — at night and under cloud the
generator carries everything alone. What solar changes is fuel and run hours; a diesel run lightly loaded
at midday wet-stacks, so keep it above about 30% load.
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